SKU: 13-4811-1000
PDS Borg Warner 48-11 Transfer Case Kit – AWD High Performance Hard Parts Kit (HPK) 2003-2005 Lincoln Aviator 2005 Ford Explorer Mercury Mountaineer
This PDS kit delivers all essential hard parts to rebuild the BorgWarner 48-11 transfer case in select Ford and Lincoln AWD vehicles. It restores full functionality while adding strength for higher power outputs and demanding driving conditions. Ideal for AWD systems needing reliable power distribution under stress.
Key Features
- Heavy-duty input shaft and gear: Forged steel construction resists twisting and wear from increased engine torque.
- Planetary gear carrier assembly: Precision-machined for smooth rotation and greater load handling in AWD mode.
- Reinforced drive chain and sprockets: Wider links and hardened teeth ensure consistent power transfer without stretch or slip.
- Billet shift forks: Aluminum alloy design provides crisp shifts and resists bending during aggressive use.
- High-load bearings set: Oversized sealed bearings reduce friction heat and extend service life in performance builds.
Product Notes
- Confirm transfer case identification tag reads BW48-11 or F48-11 prior to ordering.
- Hard parts only seals gaskets and synchros available in separate soft kit.
- Special order production lead time may apply for backorders.
Installation Notes
- Professional installation recommended.
- Special pullers and press required for gear and bearing service.
- Use OEM torque specifications on all fasteners and fills.
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2003-2005 | Lincoln | Aviator | AWD 4.6L V8 |
| 2005 | Ford | Explorer | AWD 4.6L V8 |
| 2005 | Mercury | Mountaineer | AWD 4.6L V8 |
| 2002-2004 | Ford | Explorer | AWD 4.6L V8 |
Why Choose PDS?
- Decades of experience rebuilding transfer cases for OEM and aftermarket.
- Components made from high-grade alloys and heat-treated for strength.
- Direct fit engineering matches factory tolerances for easy assembly.
Frequently Asked Questions
- Q: Does this kit fit all BorgWarner 48-11 transfer cases?
A: Yes for BW48-11 and Ford F48-11 in listed AWD models confirm tag number on case housing. - Q: Are the parts made from upgraded materials?
A: Yes chromoly steel shafts 7075 aluminum forks and high-volume bearings exceed stock specs. - Q: What warranty applies to this kit?
A: 1-year limited warranty against defects in materials and workmanship with professional installation.
Shipping & Handling
- Method: UPS or FedEx Ground
- Availability: In stock – ships same or next business day
- Packaging: Securely boxed with foam protection
- Weight: 24 lbs
